PM4P - Planned Maintenance: 4 Phases To Zero Unplanned Breakdown

This course covers the principles of TPM Planned Maintenance:

4 Phases to Zero Unplanned Breakdown Strategy.

Phase 1: Stabilizing MTBF (Mean Time Between Failures):

Main Activity: Restoration by establishing basic equipment conditions.

Goal: Ensure equipment is restored to its optimal operating condition to stabilize MTBF.

Phase 2: Addressing Equipment Weaknesses:

Main Activity: Identifying and addressing design weaknesses.

Goal: Prolong the lifespan of parts by improving their design and addressing any inherent weaknesses.

Phase 3: Developing a Maintenance Tasks Selection Diagram:

Main Activity: Creating a diagram to classify parts based on different maintenance tasks.

Goal: Organize and prioritize maintenance activities to ensure efficient and effective maintenance planning.

Phase 4: Predicting Failures:

Main Activity: Implementing Condition-Based Maintenance (CBM) and using diagnostic tools. maintenance tasks.

Goal: Monitor the condition of parts and predict failures to prevent unplanned breakdowns.

Course Objective:

Provide a detailed and structured approach through the application of TPM’s Planned Maintenance.
Realize the importance of establishing basic equipment condition in our equipment.
Provide an understanding of what Planned Maintenance is and what it aims to achieve.
Learn how to implement the four phases of Planned Maintenance as well as understand the six failure patterns and how they affect us in our day-to-day operations.

LEARN how to start up and organize your TPM Planned Maintenance pillar and what are the most important preparations you need to undertake in implementing Planned Maintenance in your plant.
LEARN what support Autonomous Maintenance needs from the Planned Maintenance pillar.
LEARN the details on how to integrate RCM (Reliability Centered Maintenance) into the higher phases/steps of Planned Maintenance. Find out if TPM and RCM contradict or complement each other.
DISCOVER what JIPM consultants are looking for in your Planned Maintenance activities.
LEARN how to implement Planned Maintenance right the first time and avoid costly mistakes by seeing what works and what does not.
LEARN how to prepare and develop the Planned Maintenance “MASTER PLAN”.
LEARN what it takes to implement Planned Maintenance.
FINALLY, ask yourself, “Is my plant ready for the Planned Maintenance

experience?”

Module 1	Planned Maintenance Overview
Module 2	Phase 0 PM Preparatory Stage
Module 3	Phase 1 Stabilize MTBF
Module 4	PM Phase 2 Addressing Design Weakness
Module 5	PM Phase 3 Periodically Restore Deterioration
Module 6	PM Phase 4 Predict Equipment Lifetime
Module 7	PM Phase 4 Predict Equipment Lifetime

Duration: 2 Days